1. Key Technical Features
🔹Automatic Pallet Changer (APC):
Driven by a servo motor, reducing pallet change time by approximately 30 percent and enabling continuous, seamless machining. The table measures 2-650 x 375 mm, with a maximum load capacity of 200 kg per pallet. The pallet change speed is exceptionally fast, taking only 2.9 seconds (for VC 3600) or 3 seconds (for VC 3600/30).
🔹High-Performance Direct-Coupled Spindle:
Optimized spindle design reduces acceleration and deceleration times by up to 30 percent while minimizing vibration and noise. Notably, a dual-contact spindle flange comes standard, enhancing heavy-duty cutting capability.
- VC 3600: Uses an ISO #40 spindle taper, maximum speed of 12,000 rpm, power output of 18.5 kW, and maximum torque of 95 N.m.
- VC 3600/30: A more compact version using an ISO #30 taper, standard speed of 12,000 rpm, with an option up to 18,000 rpm. 🔹Automatic Tool Changer (ATC):
Standard magazine capacity of 20 tools (VC 3600) or 14 tools (VC 3600/30). The servo-driven tool change mechanism shortens exchange time by 11 to 23 percent, achieving a tool-to-tool change time of just 1.6 seconds.
🔹Simultaneous Operation:
The machine performs interpolation to rotate the rotary table and move positioning axes concurrently during tool changes, minimizing non-cutting time.
🔹Rigid Structure:
The cast frame is engineered for high rigidity and optimized using CAE analysis to deliver superior vibration absorption and suppression. Standard roller-type LM guides ensure linear feed precision.
🔹User-Friendly Control System:
Equipped with the FANUC i PLUS controller featuring an intuitive interface, large display screen, integrated EZ-guide i, and a QWERTY keyboard. | Specifications | Unit | VC 3600 | VC 3600/30 |
| Travel distance (X / Y / Z) | mm | 520 / 360 / 465 | 520 / 360 / 350 |
| Distance from spindle nose to table top | mm | 150 ~ 615 | 150 ~ 500 |
| Table size | mm | 2 - 650 x 375 | 2 - 650 x 375 |
| Table loading capacity | kg | 2 - 200 | 2 - 200 |
| Max. spindle speed | r/min | 12000 | 12000 (Option: 18000) |
| Tool taper | - | ISO #40 | ISO #30 |
| Max. spindle power | kW | 18.5 | 13.0 (Opt: 3.7 for 18000 r/min) |
| Max. spindle torque | N·m | 95 | 82.7 (Opt: 11.8 for 18000 r/min) |
| Rapid traverse rate (X / Y / Z) | m/min | 48 / 48 / 48 | 48 / 48 / 56 |
| Tool storage capacity | ea | 20 | 14 (Option: 21 / 24) |
| Max. tool weight | kg | 5 | 2.8 |
| Tool change time (Tool-to-tool) | sec | 1.6 | 1.6 (Armless type) / 1.1 (Cam type) |
| Tool change time (Chip-to-chip) | sec | 3.4 | 2.6 (Armless type) / 2.8 (Cam type) |
| Machine Dimensions (Length x Width x Height) | mm | 3660 x 2010 x 2690 | 3630 x 1740 x 2552 |
| Machine Weight | kg | 5400 | 5200 |
2. Manufacturing Applications
The VC 3600 series is specially designed for high-productivity, mass-production environments. The dual pallet configuration allows operators to load and unload workpieces on one pallet while machining continues on the other, effectively doubling output. The machine is ideally suited for solving manufacturing challenges in the automotive and IT/electronics components industries.
3. Machinable Materials
Featuring a powerful configuration, the machine handles a wide range of common metals used in mechanical engineering:
- Aluminum: Highly popular. An optional auxiliary chip box is available to effectively filter fine aluminum chips. AL6061 aluminum is also used by the manufacturer as the test material to measure actual cutting time.
- Carbon Steel and Cast Iron: Easily processed. To optimize chip removal for carbon steel and cast iron, the machine flexibly supports various chip conveyor types, such as magnetic scraper or drum filter conveyors.
4. Real-World Applications and Products
- By design, the machine primarily produces components and parts for the automotive and IT hardware sectors. Major partners in automation and automotive manufacturing, such as Dongha Precision Co. and Dongfeng Honda Automobile, use DN Solutions equipment to machine automotive components with high quality and productivity.
- Sample Workpiece: In productivity test data, the actual test component was a complex plate/mold part made of AL6061 aluminum featuring multiple cavities, grooves, and positioning holes. By employing the new spindle and drive mechanism, the VC 3600 series completed this part in 402 seconds—a 16 percent reduction compared to the 479 seconds required by older models.
🧰 WW Tech Vietnam is an authorized distributor of DN Solutions.
We are committed to providing our customers with: 100% genuine products with clear origins
🔹Fast delivery times to meet production schedules.
🔹 Optimal and competitive costs;
🔹In-depth technical service and long-term support from a team of senior technicians and engineers with in-depth expertise, trained abroad, and knowledgeable about DN Solutions machines and popular CNC control systems;
🔹Clear warranty policies, 24/7 technical support, and quick responses to all customer requests.
📢 Precision machining businesses, industrial equipment manufacturers, mold makers, electronic component manufacturers, industrial parks, export processing zones, CNC machining centers, etc., interested in products such as: DN Solutions VC 3600, VC 3600/30, VC 3600 mold processing machine, VC 3600 vertical milling machine, CNC milling machine, CNC Vertical Machining, high performance milling machine.
For more details about these products, please contact us for assistance.