DN Solutions' electric vehicle components machining solutions for the automotive industry

Tuesday - 07/07/2026 17:31
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Optimal machining solutions for various electric vehicle components. New electrical systems replacing internal combustion engines: motor housing, motor housing covers, support rings, inverter cases, motor reducer housings, etc. New energy systems replacing fuel tanks, including: end plate, module cases,battery pack cases, etc.

DN Solutions' Electric Vehicle (EV) Component Manufacturing Solutions

DN Solutions' Electric Vehicle (EV) Component Manufacturing Solutions
When it comes to manufacturing electric vehicles involving innovative technologies and complex components, DN Solutions' solutions are designed to ensure efficient manufacturing, high precision, and strict quality assurance. These solutions focus on the two core systems of electric vehicles and their corresponding chassis components:

1. PE System (Power Electric System) – Replacing the combustion engine:

- Motor Housings & Motor Housing Covers: Machined primarily using the high-productivity horizontal machining center NHP 4000/5000 Series (featuring high rigidity thanks to a 3-point support bed and a maximum spindle speed of 15,000 - 20,000 r/min) and the high-speed tapping center T Series (equipped with a standard spindle thermal error compensation system).

- Inverter Cases & Motor Reducer Housings: DN Solutions utilizes the T Series tapping centers and the global standard vertical machining center DNM Series. These machines feature compact designs and high spindle speeds, requiring minimal floor space while ensuring easy operation.

- Support Rings & Bearing Supports: Productivity is optimized through the DNM Series vertical machining center, the PUMA V400 vertical turning center, and the PUMA 2100M high-performance horizontal turning center, which delivers powerful cutting capabilities.

2. Battery System – Replacing the traditional fuel tank:

- Battery Pack Cases, End Plates & Module Cases: DN Solutions applies the DNM Series and T Series. Key features include automatic tool load monitoring (detecting abnormal loads to prevent tool and workpiece damage) and the high-precision FANUC 31i control system.

3. Structural & Profile Components:

- Members & Profiles (Profile 1 & 2): Utilizing the VCF 850LSR II and VCF 5500L multi-purpose vertical machining centers, which specialize in long part machining and provide high operational flexibility thanks to the Dual Rotary Table / Twin spindle rotary table solution, significantly improving jig rigidity.

- Shock Towers: Applying the DVF 6500 high-precision vertical 5-axis machining center, which allows a variety of parts to be machined in one setup and is perfectly compatible with unmanned automation solutions like the LPS 5000.

- Diff Gear Housings: Precisely machined using the PUMA V Series and DNM Series, which feature a highly rigid 4th-axis rotary table.

Core Advantages of DN Solutions' EV Solutions:

- Dedicated engineering team for the EV industry: DN Solutions has prepared a special applications engineering team specifically for the EV sector since the early stages of the industry.

- Maximum efficiency with minimum workforce: By supporting automation solutions such as the Linear Pallet System (LPS), the system helps factories maximize productivity and quality with a minimal workforce, allowing them to respond very quickly to frequent changes of workpieces.

- Thorough whole-process management: Providing the best full-process service, ranging from pre-order qualification to on-time delivery and comprehensive post-delivery services, always putting the customers first

Summary of standard technical specifications for some of the main models in EV production.

Machine Series	Key Characteristics	Main Advantages for Production
NHP Series (NHP 4000/5000)	High productivity horizontal machining center with a max spindle speed of 15000/20000 r/min, featuring a 3-point support high rigidity bed and step-guided column design.	Delivers high rigidity and precision, is easy to install and maintain accuracy, and is specialized for high-productivity machining of Motor Housings.
T Series (T 4000)	High-speed tapping center with a compact design, max spindle speed of 12000/24000 r/min, equipped with a standard spindle thermal error compensation system and FANUC 31i control.	Minimized spindle length reduces acceleration/deceleration time and vibration/noise. The thermal compensation ensures the highest accuracy, and the compact design requires minimal floor space.
DNM Series	Global standard vertical machining center (VMC), max spindle speed up to 15000 r/min, integrated with tool load monitoring and thermal compensation functions.	Tool load monitoring detects abnormal loads to prevent tool and workpiece damage. It ensures stable cutting against environmental changes and offers a wide machining area for flexibility.
DVF 6500	High precision vertical 5-axis machining center, featuring a built-in motor to minimize vibration and noise, max spindle speed of 12000/3000 r/min, and a rotary table with a 500kg capacity.	Large workpiece capacity allows a variety of parts to be machined in one setup. It perfectly integrates with the LPS 5000 (500x500mm pallet) for unmanned automation.
PUMA V Series (V400)	High-performance vertical turning center featuring a 4th-axis rotary table with a highly rigid and precise design.	Delivers a strong clamping force and enables both vertical and horizontal use, making it optimal for circular parts or Diff Gear Housings.
VCF Series (850LSR II / 5500L)	Multi-purpose vertical machining center featuring a Dual Rotary Table or twin spindle rotary table, capable of controlling two A-axes simultaneously or individually.	Provides high operational flexibility, specialized for long part machining, reduces investment costs (combining 2 machines into 1), and improves operating stability and jig rigidity.
PUMA 2100M	High-performance horizontal turning center, optimized for integrated milling and turning applications.	Provides high speed and powerful cutting capabilities, resulting in high productivity for parts such as Bearing Supports

Optimal machining solutions for various electric vehicle components :
PE System(Power Electric System) :
New power system that replaces combustion engine : motor housing, motor housing covers, support rings, inverter cases, motor reducer housings etc…
Retained Equipment :
Co-existing equipment in gasoline& iesel cars and EV . Thermal systems,steering,axle drive, suspension ,brakes, etc….
Battery :
New power system that replaces fuel tank. Battery pack cases, control boxes ,end plates , etc.

Workpiece	Machining Solution	Specifications & Characteristics
Motor Housing	NHP 4000/5000 Series (NHP 4000,NHP 5000,NHP 5000S,NHP 5500 2nd Generation,NHP 6300,NHP 8000)	High productivity horizontal machining center; High precision; Max spindle speed 15000/20000 r/min; 3-point support high rigidity bed.
Motor Housing Covers	T Series (T 4000,T 4000L,T 4000HP,T 4000HS,T 4000LHS, )	High speed, high productivity tapping center; Compact; Max spindle speed 12000/24000 r/min; Spindle thermal error compensation.
Support Rings	DNM Series, PUMA V400 Series (PUMA V400 series PUMA V400,PUMA V400M,PUMA V400P)	Global standard vertical machining center (VMC) / High productivity vertical turning center; High speed; Easy operation; Compact.
Inverter Cases	T Series, DNM Series	High speed tapping center / Global standard VMC; Compact; High productivity; Optimal design for user environment.
Motor Reducer Housings	DNM Series (DNM series : DNM 4000,DNM 4500,DNM 4500L,DNM 4500S,DNM 5700,DNM 5700L,DNM 5700S,DNM 650/50 II,DNM 6700,DNM 6700L,DNM 6700XL,DNM 750 II,DNM 750 L II,DNM 750/50 II,DNM 750L/50 II, )	Global standard VMC; High speed; High productivity; Max spindle speed 8000/12000/15000 r/min.
Member	VCF 850LSR II VCF series (VCF 850LSR II,VCF 850SR II,VCF 5500L,VCF 5500UL,VCF 5500SL)	Multi-purpose VMC; Long part machining; High flexibility; Dual rotary table solution.
Shock Towers	DVF 6500 DVF series (DVF 4000,DVF 5000,DVF 5000 2nd Generation,DVF 6500,DVF 6500T,DVF 8000,DVF 8000T,DVF 8000T/50)	High precision vertical 5-axis machining center; 500 x 500mm pallet (LPS 5000); Unmanned automation; Max spindle speed 12000/3000 r/min.
Diff Gear Housings	PUMA V Series, DNM Series	High performance vertical turning center / Global standard VMC; 4th-axis rotary table for high-precision.
Bearing Supports	PUMA 2100M	High performance horizontal turning center; High speed; Powerful cutting; High productivity.
End Plate	T Series	High speed, high productivity tapping center; Compact; 4-axis auxiliary device interface.
Module Cases	T Series	High speed tapping center; Compact; New high-precision spindle (minimized length); FANUC 31i control.
Battery Pack Cases	DNM Series	Global standard VMC; High speed; Tool load monitoring; Thermal compensation function.
Profile_1	VCF 5500L	Multi-purpose VMC; High flexibility; Long part machining; Twin spindle rotary table.
Profile_2	T Series DNM Series	High speed tapping center / Global standard VMC; Compact; Easy operation; Optimal design